Fault-Tolerant Direct Torque Control with Harmonic Suppression for Dual Three-Phase Synrms Using a Five-Leg Inverter
Ye Yuan ,
Yu Nan ,
Fan Yang ,
Yizhou Hua ,
Shusheng Li ,
Weiping Niu ,
Zhenzhen Kong ,
Xifeng Wang and
Sichao Chen
High reliability and stability are essential for drive systems in intelligent inspection robots used in the power industry. To meet this requirement, this study investigates dual three-phase synchronous reluctance motors and proposes a five-leg fault-tolerant drive strategy based on direct-torque control (DTC). Unlike conventional dimension-reduction coordinate transformation methods that require isolating the faulty phase, which often leads to degraded system performance, the proposed approach introduces a bridge-arm sharing technique. By electrically coupling the faulty phase with a healthy phase, the spatial voltage vector distribution was reconstructed, enabling the reutilization of the faulty phase windings. Under single-phase fault conditions, the method effectively synthesizes the missing voltage vectors, preserves a circular flux linkage trajectory in the α-β subspace, suppresses 5th and 7th harmonics, and improves the current waveform quality. Simulation results verify that the strategy delivers superior harmonic suppression, reduced torque ripple, and enhanced system reliability, offering a novel technical pathway for fault-tolerant control of multiphase motors with strong potential for engineering applications.